Ibikoresho by'imyenda idafunze ya Graphene Conductive Spunlace
Ibisobanuro by'igicuruzwa
Nyuma y’imyaka myinshi twitabiriye cyane ibijyanye n’imyenda idafunze ya spunlace, Changshu Yongdeli Spunlaced Nonwoven Fabric Co., Ltd. yahoraga ikurikiza filozofiya y’ingenzi y’ubucuruzi ya "Ubwiza Burambye, Kwizera Ikizere, Kugirira Abakiriya Akamaro". Mu rwego rwo gusubiza ku izamuka ry’ubwinshi bw’ibikoresho byoroshye gutwara mu nzego z’ikoranabuhanga, ubuvuzi, n’ibikoresho by’imyenda byambaye neza, twateje imbere mu buryo bugezweho ibicuruzwa byoroshye gutwara bya spunlace bya graphene. Binyuze mu guhuza neza "ibikoresho bitandukanye by’ibanze bya spunlace byiza cyane + inzira nziza yo gutwara nyuma yo kuvurwa ya graphene", twahuje neza ibikoresho byoroshye gutwara hamwe n’imikorere yo gutwara, duha abakiriya ibisubizo byoroshye gutwara, kandi bihamye, kandi bibafasha kubaka inyungu itandukanye mu isoko ry’ibikoresho by’ingirakamaro.
I. Ishingiro ry'Ibicuruzwa: Ibikoresho bitandukanye by'ibanze by'ubuziranenge, byujuje ibisabwa mu mikorere y'ibikoresho
Imikorere y'imyenda idafite ubudodo ya graphene conductive spunlace itangirira ku guhitamo neza no gupima mu buryo bwa siyansi ibikoresho fatizo bya spunlace base. Isosiyete yacu ihitamo neza insinga zitandukanye nziza nka polyester, viscose, ipamba nziza, na fibre ya bamboo, kandi ihuza ibisabwa kugira ngo ibikoresho fatizo byoroshye, bikomere, kandi bihumeke neza mu bihe bitandukanye kugira ngo hakorwe ibikoresho fatizo bya spunlace bifite imikorere y'ibanze kandi bikwiriye gutwara, bitanga uburyo buhamye bwo gufatanya n'imikorere y'urwego rutwara graphene:
Fibre ya Polyester: Iha ibikoresho by'ibanze imbaraga nziza zo gukurura, kudacika kw'icumu, no kudacika intege mu buryo bungana, igenzura ko ibikoresho by'ibanze bidahinduka cyangwa ngo bivunike mu gihe cyo gutunganya, gukata no gukora, no gukoreshwa igihe kirekire (nk'imbere mu bikoresho by'ikoranabuhanga); icyarimwe, ifite ubushobozi bwo kurwanya imiti n'imihindagurikire y'ikirere, ishobora kurwanya kwangirika kwa graphene conductive paste n'ibintu bidukikije, bigatuma habaho imikorere ihamye mu gihe kirekire, ikwiriye ibikoresho by'ikoranabuhanga n'inganda biramba cyane;
Fibre ya Viscose: Ifite ubushobozi bwo guhumeka neza no gufata neza umwuka, ibi bikaba bishobora kongera uburyo bwo gufatana hagati y’ibikoresho by’ibanze n’umuti uyobora graphene, bikarinda ko urwego ruyobora amashanyarazi rudakurwaho. Muri icyo gihe, gukoraho kwayo koroshye kandi ku buryo bworoshye uruhu bituma uruhu rworoha mu myenda myiza no mu bikoresho byo kwa muganga, bikaba bikwiye gukoreshwa mu gutwara uruhu hafi y’uruhu;
Fibre y'ipamba isanzwe: Isanzwe, irinda ibidukikije, kandi ihura n'ibinyabuzima, nta gukara cyangwa impumuro mbi, kandi ifite imiterere y'ifibre idafite imyenge kandi ifite imyenge ishobora kwinjiza neza graphene conductive paste, igakora urusobe rumwe rw'imashini zitwara amazi. Nyuma yo kuvurwa, iba ibikoresho by'ibanze bikunzwe cyane mu bihe bifite ibisabwa bikomeye by'umutekano nko gupima ubuvuzi n'ibiribwa;
Fibre y'imigano: Ifite ubushobozi bwo guhumeka neza kandi ikanangiza ibidukikije. Muri icyo gihe, imiterere karemano y'ubuso bw'imirongo ishobora kongera uburyo ifatana n'umushongi uyobora ibintu, hakurikijwe icyerekezo cy'iterambere ry'icyatsi kibisi n'iry'umukara muke. Nyuma yo guhuzwa n'uburyo bwo gutwara ibintu bwa graphene, ikwiriye imyenda igezweho n'ibikoresho by'ikoranabuhanga bitangiza ibidukikije bikurikiza imiterere karemano n'imikorere.
Duhindura mu buryo bworoshye igipimo cy'ibikoresho fatizo hakurikijwe ibyo abakiriya bakeneye - ku bintu biramba nk'imyambaro y'imbere mu bikoresho by'ikoranabuhanga, igipimo cya polyester gishobora kwiyongera (nk'ingufu za polyester 60% + 40% za viscose), mu gihe ku bikoresho byo kwambara neza no ku ruhu rwo kwa muganga, viscose / ipamba / fibre y'umugano ikoreshwa cyane cyane. Buri gice cy'ibikoresho fatizo gikorerwa isuzuma ry'ibipimo byinshi nk'uburemere (bushobora guhindurwa kuva kuri 30 kugeza kuri 200g / ㎡), ubunini, imbaraga, no guhumeka neza, hamwe n'amakosa agenzurwa mu rugero ruto cyane kugira ngo habeho imikorere ihamye y'ibikoresho fatizo no gushyiraho urufatiro rukomeye rwo gushyira mu bikorwa neza inzira yo gukoresha graphene nyuma yo kuvurwa.
II. Uburyo bw'ibanze: "Ibikoresho by'ibanze bya Spunlace + Graphene Conductive Nyuma yo Kuvurwa", Bigera ku buryo bwo gutwara neza
Igitambaro cyacu gikoresha graphene conductive spunlace nonbound gikurikiza intambwe ku yindi inzira yo "kubanza gukora ibikoresho by'ibanze bya spunlace, hanyuma gukora graphene conductive nyuma yo kuvura". Dukurikije imiterere y'ibikoresho bitandukanye by'ibanze n'ibisabwa mu kuvura, dukoresha icapiro n'ipasi nk'uburyo bw'ingenzi bwo gutunganya no guhindura gahunda yo kuvura nyuma yo kuvura. Binyuze mu kugenzura neza, tugera ku garanti eshatu y'"ibikoresho by'ibanze bihamye + urwego rumwe rw'ingufu + imikorere irambye", bitanga umusaruro mwiza kandi uhamye w'ingufu:
(1) Gutunganya ibikoresho by'ibanze bya spunlace mbere yo kubikora: Kongera uburyo urwego rw'amashanyarazi rufatana Mbere yo gutunganya graphene nyuma yo kubikora, icyuma cya spunlace gitunganywa mbere yo kubikora kugira ngo habeho uburyo bwo gufatana neza no kugumana igihe kirekire icyuma cya graphene gifatana:
Ku bintu bifite ubushuhe bwinshi nk'ibitoki, ipamba ry'umwimerere, n'imigozi y'umugano, icyuma cyo kuma mu bushyuhe buke (60-70℃) gikoreshwa mu gukuraho ubushuhe bwinshi ku buso, hirindwa ingaruka z'ubushuhe ku gukwirakwira no gufatana kw'umushongi uyobora amazi, no gukumira gukura kw'ibihumyo bitewe n'ubushuhe, bigatuma habaho ibidukikije bihamye byo gutunganya amazi hakoreshejwe umushongi uyobora amazi.
Ku bikoresho bya fibre by’ubukorikori nka polyester, ikoranabuhanga ryo gutunganya ubuso bwa plasma rikoreshwa kugira ngo rikore buhoro amatsinda y’imigozi akora ku buso, ryongere imbaraga z’imibanire hagati y’ibikoresho bya fibre na graphene conductive paste, rigabanye gushonga k’urwego rw’umuyoboro mu gihe cyo kuyikoresha nyuma (nk’ukugongana no kugongana), kandi ryongere igihe cyo kuyikoresha.
(2) Nyuma yo kuvurwa hakoreshejwe graphene: Uburyo bubiri bwo gucapa / gusiga, ibisubizo byihariye by'amashanyarazi
Hashingiwe ku murongo wa graphene utunganya amashanyarazi wihariye, hashingiwe ku byo umukiriya akeneye kugira ngo amashanyarazi akore neza (nk'agaciro ko guhangana n'ubuso), ubugari bw'urwego rutunganya amashanyarazi, n'uburyo bwiza bwo gukora imiterere, hatoranijwe icyuma gitunganya amashanyarazi cya graphene gifite isuku nyinshi (ibikubiye muri graphene ≥ 95%), kandi uburyo bubiri bw'ingenzi bwo gutunganya amashanyarazi, gucapa no gusiga, bushyirwa mu bikorwa hakoreshejwe inzira zitandukanye kugira ngo habeho ingaruka nziza kandi zihuye zo gutwara amashanyarazi:
Guhitamo ururenda rutwara graphene: Hatoranywa uburyo bwo kongerera graphene ubwiza, butangiza ibidukikije, kandi butari uburozi, bufite ikwirakwizwa ryiza kandi butanga amashanyarazi meza, bwujuje ibisabwa mpuzamahanga ku bidukikije nka RoHS na REACH, hirindwa ibisigazwa by’ibinyabutabire by’ibyuma bikomeye n’ibikomoka ku bimera bihindagurika, bigamije gukoresha neza mu buryo bw’ikoranabuhanga no mu buvuzi; ingano y’ururenda ishobora kandi guhindurwa hakurikijwe ibyo abakiriya bakeneye (ishobora guhindurwa kuva kuri 5% kugeza kuri 20%), kugira ngo yuzuze ibisabwa bitandukanye mu mikorere y’ururenda.
Uburyo bw'ibanze bwo gutunganya: Uburyo bwo gucapa - Imiterere isobanutse neza, uburyo bwo gutwara ibintu neza
Bikwiriye ibintu bisaba imiterere yihariye y’amashanyarazi (nk'imiterere y’uruziga, imiterere ya electrode), ibikoresho byo gucapa neza cyane cyangwa gucapa gravure bikoreshwa mu gucapa neza icyuma gitwara amashanyarazi cya graphene ku gice cy’umuyoboro w’amashanyarazi hakurikijwe imiterere yagenwe:
Kugenzura neza ibishushanyo: Binyuze mu byuma byihariye (mesh 200-400) cyangwa imigozi ya gravure, ubuziranenge bw'imirongo y'ibishushanyo ishobora kugera kuri mm 0.1-0.5, nta mirongo yacitse cyangwa wino irenze, byujuje ibisabwa n'imirongo mito mu bikoresho by'ikoranabuhanga;
Gutunganya ibipimo byo gucapa: Guhindura umuvuduko wo gucapa (ushobora guhindurwa kuva kuri 3 kugeza kuri 8m/min) n'umuvuduko wo gusya (0.2-0.5MPa) hakurikijwe uburyo amazi y'aho substrate anyura, bigatuma habaho uburyo bumwe bwo gutwikira amashanyarazi ku buso bwa substrate, hamwe n'ubugari bw'icapa (bushobora guhindurwa kuva kuri 5 kugeza kuri 20μm) ikosa rigenzurwa muri ± 5%, birinda imikorere idahwitse yo gutwara amashanyarazi mu duce duto;
Gutunganya no gushyiraho: Nyuma yo gucapa, icyuma gishyushya ku bushyuhe buke (80-100℃) cyangwa icyuma gishyushya cya infrared gikoreshwa kugira ngo icyuma gishyushya cya graphene gikoreshwe vuba, kigakora urwego ruhamye rwo gutwara ibintu, birinda kwangirika kw'imikorere y'icyuma gishyushya bitewe n'ubushyuhe bwinshi, kandi byongera gufatana hagati y'urwego rushyushya ibintu n'icyuma gishyushya ibintu, hamwe n'igipimo cyo guhinduka k'ubudahangarwa bw'ubuso ≤ 10% nyuma y'impinduka 1000.
Uburyo bwo gutunganya ibintu by'ibanze: Uburyo bwo gusiga - Gutwikira neza, gutwara ibintu kimwe
Bikwiriye ibintu bisaba ko habaho imikorere rusange y’amashanyarazi n’imiterere minini y’amashanyarazi, ibikoresho byo gusiga neza bikoreshwa mu gusiga neza icyuma gitwara amashanyarazi cya graphene ku gice cy’umuyoboro wa spunlace:
Kugenzura uburinganire bw'ibirahure: Mu guhindura icyuho cy'aho ibintu bikura (gishobora guhindurwa kuva kuri 5 kugeza kuri 30μm) n'umuvuduko wo kohereza ibintu (2-6m/min), urwego rukomeza, rudafite ibibyimba, kandi rutwikiriye neza rukorwa ku buso bw'ibirahure, rufite ubuso bugera kuri 100%, ruhuye n'ibisabwa muri rusange byo kohereza ibintu;
Igenzura ryimbitse ry’ubunini: Hamwe na sisitemu yo gupima ubunini kuri interineti, ubunini bw’urwego ruyobora amashanyarazi bugenzurwa mu gihe nyacyo, ikosa rigenzurwa muri ± 3%, hirindwa ihindagurika ry’imikorere y’amashanyarazi bitewe n’ihindagurika ry’ubunini. Gutunganya no gushyiraho: Nyuma yo kurangiza gukoresha, hakoreshwa uburyo bwo kumisha ikirere gishyushye (70-90℃) kugira ngo buhoro buhoro uru rwego ruyobora amashanyarazi rukomeze gukwirakwira neza kandi rukore urusobe rw’amashanyarazi. Nyuma yo gushonga, gufatana kw’urwego ruyobora amashanyarazi kurakomera (gufatana kugera ku rwego rwa 1 mu igeragezwa rya cross-hatch), kandi igipimo cyo guhangana n’ubuso nyuma yo gukaraba amazi (ku bikoresho bishobora kozwa n’amazi) ni ≤15%, hamwe n’imikorere ihamye kandi irambye y’amashanyarazi.
III. Ibyiza by'ibicuruzwa: Imiterere myinshi irambitse, ifasha mu gutuma ibintu birushaho kugenda neza
Ifite ibikoresho by'ibanze bitandukanye byiza kandi irangizanya ibikoresho bibiri bya graphene, ifite uburyo bwo gucapa no gusiga, ifite ibyiza byinshi by'ingenzi, bishobora guhinduka bitewe n'ibikenewe mu nzego zitandukanye kandi bigatanga inkunga ikomeye mu kuvugurura ibicuruzwa by'abakiriya bacu:
Imikorere myiza kandi ihamye yo gutwara ibintu: Agaciro k'ubudahangarwa bw'ubuso gashobora guhindurwa hakurikijwe ibisabwa (bishobora guhindurwa kuva kuri 10² kugeza kuri 10⁶ Ω/sq), hamwe n'ubushobozi bukomeye bwo gutwara ibintu hakurikijwe ikoranabuhanga, ubuvuzi n'ibindi; icyarimwe, imikorere yo gutwara ibintu ikomeza kuba ihamye igihe kirekire. Nyuma yo gupfunyika inshuro 1000 mu bidukikije kuva kuri -40℃ kugeza kuri 80℃, igipimo cy'impinduka mu budahangarwa bw'ubuso ni ≤10%, bigatuma ibicuruzwa bikora neza mu bidukikije bigoye.
Uburyo bworoshye kandi bukomeye bwo guhuza ibikorwa: Hamwe no gucapa no gusiga nk'ishingiro, uburyo bwo gutunganya ibintu bushobora gutoranywa hakurikijwe ibyo abakiriya bakeneye - hitamo uburyo bwo gucapa ku miterere myiza y'amashanyarazi n'uburyo bwo gusiga ku bikoresho bitwara ibicuruzwa mu gace kanini. Muri icyo gihe, hamwe n'ibikoresho byinshi by'ibanze, ikora "ahantu hamwe, inzira imwe, ibikoresho bimwe by'ibanze", ihura n'aho ibicuruzwa biherereye n'uburyo abakiriya batandukanye bakoresha.
Ubworoherane bwiza n'ihumure: Bitewe n'ubworoherane bw'ibikoresho by'ibanze bya spunlace, ibicuruzwa bishobora gupfunyika no gupfunyika nta gucika, bikwiranye n'ibintu bisaba guhuza n'ubuso bugoramye nk'imyenda myiza n'uruhu rwa muganga; kuba ibikoresho by'ibanze bya viscose, ipamba, n'imigozi ya bamboo bifasha uruhu kudacika intege cyangwa ngo bigire ikibazo iyo bihuye n'uruhu.
Ifite umutekano, irinda ibidukikije, kandi ikurikiza amategeko: Ifu yatoranijwe ya graphene conductive paste n'ibikoresho fatizo byose byubahiriza amahame y'igihugu yo kurengera ibidukikije n'umutekano (nka RoHS, OEKO-TEX® Standard 100), nta byuma bikomeye byangiza cyangwa ibintu bikomoka ku bimera bihindagurika. Nyuma yo gupimwa uruhu (nta gutukura cyangwa kwishimagura), ishobora gukoreshwa mu buryo bwizewe mu gihe cyo kwa muganga no mu buryo bworoshye bwo kwambara uruhu.
IV. Ingero z'Ishyirwa mu Bikorwa: Gusobanura Ibyiciro Bitandukanye, Guteza Imbere Ivugurura ry'Imikorere
Igitambaro cyacu cya graphene conductive spunlace kidaboshye, gifite ibyiza byo "ibikoresho bitandukanye by'ibanze + conductive dual-processed + performance nziza", cyakoreshejwe cyane mu bikoresho by'ikoranabuhanga, ubuvuzi, imyenda igezweho, inganda n'ahandi, kiba inkingi ikomeye yo kuvugurura imikorere y'ibicuruzwa by'abakiriya bacu no guteza imbere iterambere rishya ry'inganda zitandukanye:
Uburyo bw'ikoranabuhanga: Hakoreshejwe ibikoresho by'ibanze bya polyester + viscose, imiterere myiza y'amashanyarazi ikorwa binyuze mu buryo bwo gucapa, ishobora gukoreshwa nk'imirongo y'imbere y'ibikoresho by'ikoranabuhanga (nk'imirongo y'imbere ya telefoni zigendanwa na mudasobwa za tableti), ibikoresho by'ibanze byoroshye byo mu bwoko bwa circuit board, n'imyenda yo kurinda ikirere, ifite ubushobozi bwo gutwara ikirere no kuramba neza, ituma ibikoresho by'ikoranabuhanga bikora neza kandi bigatanga uburinzi budahindagurika.
Ubuvuzi: Hakoreshejwe ibikoresho by'ibanze byakozwe mu ipamba cyangwa viscose, urwego rw'amashanyarazi rukorwa binyuze mu buryo bwo gusiga, rushobora gukoreshwa mu gukora uduce duto two mu buvuzi (nk'uduce duto two kugenzura ECG, uduce duto two gukoresha amashanyarazi), uduce duto two gukoresha amashanyarazi, n'ibindi, hamwe n'uburyo bwiza bwo guhuza uruhu n'uruhu rwiza, rutanga ibimenyetso by'amashanyarazi ku buryo bufatika, rufasha mu gukurikirana no kuvura abaganga.
Ibyuma byo kwambara by’ubwenge: Hakoreshejwe ibikoresho by’ibanze bya viscose / fibre y’umugano, imiterere yihariye y’amashanyarazi ikorwa binyuze mu buryo bwo gucapa, ishobora gukoreshwa nk'imitako y’imbere y’imikufi y’ubwenge / amasaha, imyenda y’ubwenge itwara imizigo, uduce dukurikirana ubuzima, nibindi, bifite ubworoherane bwiza kandi uruhu rukoroha, ibimenyetso biyobora neza, bikwiranye n’imyambarire ya buri munsi.
Ubutaka bw'inganda: Hakoreshejwe ibikoresho by'ibanze bya polyester, urwego runini rw'amashanyarazi rukorwa binyuze mu buryo bwo gusiga, rushobora gukoreshwa mu gukora imyenda yo gukuraho amashanyarazi mu nganda, ibikoresho byo kuyungurura amashanyarazi, imyenda yo kurinda amashanyarazi, nibindi, ifite ubushobozi bwo gutwara amashanyarazi no kurwanya ikirere, ikavanaho neza amashanyarazi adahindagurika no kubangamira amashanyarazi adahindagurika, bigatuma umusaruro w'inganda utekana.
V. Kwiyemeza Ikirango: Guhorana Ireme, Kugirira Ubwiza Buri Gihe, no Kugera ku Nyungu
Kuva yashingwa, Changshu Yongdeli Spunlaced Nonwoven Fabric Co., Ltd. yahoraga ifata "ubuziranenge burambye" nk'ishingiro ry'iterambere ryayo, ihuza mu gikorwa cyose cyo gukora imyenda ya graphene conductive spunlace nonwoven. Ifite ubunyamwuga n'inshingano, irinda imikorere n'umutekano w'ibicuruzwa by'abakiriya:
Icyiciro cy'ibikoresho fatizo: Ihitamo cyane abatanga fibre n'abatanga graphene conductive paste. Buri cyiciro cy'ibikoresho fatizo kigomba gutanga raporo z'ubuziranenge n'ibyemezo by'umutekano. Graphene conductive slurry igomba kandi gutanga raporo z'ibizamini by'imikorere y'ibikoresho fatizo (harimo n'ibizamini byo kwirinda ubuso n'ibizamini byo gufatana). Nyuma yo kongera gusuzuma isosiyete yacu (imiterere ya fibre, ubuziranenge bw'ibice fatizo, n'umutekano) ni bwo bishobora gukoreshwa, bikareba umutekano w'aho bikomoka.
Icyiciro cyo gukora: Ifite itsinda ry’abahanga mu kugenzura ubuziranenge n’ibikoresho byo gupima neza (nk’ibipimo byo kurwanya ubushyuhe, ibipimo byo gufatana, n’ibipimo by’ubugari). Igenzura mu buryo bwihuse ibimenyetso by’ingenzi nk’imikorere y’ibikoresho by’ibanze, uburinganire bw’urwego ruyobora amashanyarazi, n’imikorere yo kuyobora amashanyarazi. Ingero za buri cyiciro cy’ibicuruzwa zibikwa kugira ngo zikoreshwe mu gihe kizaza kugira ngo hirindwe ko ibicuruzwa bidakora neza byinjira ku isoko.
Icyiciro cya serivisi: Iha abakiriya serivisi yuzuye kuva ku "itumanaho ry'ibikenewe - guhitamo ibikoresho by'ibanze - igishushanyo mbonera cy'ibisubizo biyobora (nk'uguhindura uburinzi bw'ubuso, guhitamo inzira zo gucapa / gusiga) - gukora ingero - gukora itsinda - gukurikirana nyuma yo kugurisha". Niba abakiriya bafite ibisabwa byihariye byo gukora neza cyangwa uburyo bwo gutunganya, ishobora kunoza vuba ibipimo by'imikorere kugira ngo irebe ko ibicuruzwa byujuje neza ibisabwa n'ikoreshwa nyaryo.
Mu gihe kizaza, tuzakomeza kuyoborwa n' "ibyo abakiriya bakeneye", kongera ubushakashatsi n'iterambere ry'ikoranabuhanga rikoresha graphene (nk'iterambere ry'imikorere ifite ubushobozi bwo gutwara ibintu mu buryo buhanitse n'uburyo bworoshye bwo gutwara ibintu), kwagura ubwoko bw'ibikoresho by'ibanze n'uburyo bwo kubikoresha, no guharanira kuba umutanga serivisi "wizewe, uhindura ibintu mu buryo bworoshye, kandi utanga serivisi z'umwuga" mu bijyanye n'imyenda idafite imboga ya graphene. Tuzakorana n'abakiriya kugira ngo tugere ku ntego y'iterambere ry'igihe kirekire "y'ubufatanye burambye n'inyungu rusange", kandi dufatanye guteza imbere udushya no kuvugurura inganda zidafite imboga za spunlace.
